Przegląd produktów
The Hardware Counting Packing Machine (Model: FY-420C) employs advanced counting technology to automatically count, package, seal, print and label hardware parts. Designed for high-speed, accurate packing of small parts, it significantly improves packaging efficiency and reduces labor costs for manufacturers and distributors.
Kluczowe cechy i zalety
Accurate Multi-Mode Counting: High-speed counting system supports single-item counting, mixed-quantity packing and compartmented packing.
High Productivity: Packing speed from 10 to 60 bags per minute depending on product and configuration.
Flexible Packaging Types: Supports single, mixed and compartment packaging (tray/partitioned boxes).
Wide Material Compatibility: Works with PP, PA, PE, CPP, PET films and typical small plastic/paper bags.
Multi-SKU Capability: Supports up to 30 different kinds in one bag (per configuration), ideal for kits and assortments.
Integrated Printing & Labeling: Optional print/label modules for batch numbers, dates and barcodes for traceability.
User-Friendly Operation: PLC control with touchscreen interface for fast recipe switching and parameter storage.
Robust Design: Industrial-grade construction for stable long-run operation and easy maintenance.
Odpowiednie branże i scenariusze
Branże: Hardware manufacturing, fastener suppliers, furniture parts, electronics assembly, OEM kit production.
Use Cases:
- Packing assembly kits containing multiple small parts (compartment or mixed).
- High-speed single-item packing for screws, nuts, washers.
- E-commerce and retail small-part packaging where mixed assortments are required.
Samples
Specyfikacja techniczna
| Model | FY-240C | FY-420C |
| Packing size | L: 30-180mm, W: 50-140mm | L: 50-300mm, W: 50-200mm |
| Max film width | 300mm | 420mm |
| Packing material | PA/PE, PP/CPP, PET/PE | PA/PE, PP/CPP, PET/PE |
| Counting capacity | 1-20pcs/bag; 1-40 kinds/bag | 1-20pcs/bag; 1-40 kinds/bag |
| Packing speed | 10-60 bag/min | 10-60 bag/min |
| Power | AC220V/50-60Hz/2kW | AC220V/50-60Hz/2kW |
| Machine size | L*W*H: (n/2*600+2200mm)* 1500* 1650mm, n=the Qty of vibration bowl | L*W*H: (n/2*600+2200mm)* 1500* 1650mm, n=the Qty of vibration bowl |
Notes: Actual speed and performance depend on part size, shape and the chosen feeding/counting configuration.
Przepływ pracy
Feed parts → Vibratory feeder / bowl feeder → High-speed counting (single or multi-channel) → (Make-up counting if required) → Bag/tray forming or box positioning → Product loading into bag/compartment → Sealing / heat-seal → Printing/labeling → Finished product output
Opcje dostosowywania i rozbudowy
- Multiple vibratory bowls or feeders to support higher feeding throughput or additional SKUs.
- Compartment/tray inserter for partitioned kits.
- Additional lanes/modules for simultaneous multi-SKU counting and merging.
- Print & label modules (batch, date, barcode, QR code).
- Reject or inspection station (metal detector / vision check) and weighing/checkweigher integration.
- Conveyor and cartoning/boxing interface for full-line automation.
- Custom recipes and MES/ERP connectivity.
Przypadki zastosowań
- Fastener Manufacturer: Produced mixed-assortment kits (3–12 SKUs per kit) for retail, improving packing speed and reducing manual sorting.
- Furniture Parts Supplier: Single-spec packing for assembly bags at 40 bags/min during peak shifts.
- Electronics Assembler: Compartmented tray packing for small components, ensuring kit completeness and traceability.
Obsługa posprzedażna
- Instalacja i uruchomienie: Remote startup assistance or engineer on-site commissioning.
- Gwarancja: 12-month standard warranty; extended warranty options available.
- Spare Parts: Common wear parts stocked for fast shipment.
- Training & Documentation: Operator training and maintenance manuals provided.
- Support: Technical support and troubleshooting via phone/email; spare-part dispatch priority for service contracts.
FAQ
Q: Can this machine pack multiple different parts into the same bag?
A: Yes — the FY-420C supports mixed packing and can handle multiple SKUs per bag (up to 30 kinds per bag depending on configuration). For mixed kits, we recommend configuring multiple feeders and verifying part compatibility.
Q: What does “compartment” packing mean?
A: Compartment packing means placing parts into partitioned trays or boxes (each compartment holds a specific part). The machine can load into preformed compartments or work with an inserter module.
Q: What is the maximum pieces per bag?
A: Standard counting per SKU is 1–20 pcs/bag. For multi-quantity single-SKU runs, capacities depend on part size and bag size (consult us for high-count configurations).
Q: Which film materials are supported?
A: PP, PA, PE, CPP, and PET films are supported; actual sealing parameters depend on the film type and thickness.
