Problemas comunes y solución de problemas con las máquinas empacadoras de tornillos

Atascos de materiales, errores de conteo, embalaje inexacto, the three most common problems

1.Material Jamming Problem

The screws get stuck during the conveying process, afectando así el buen funcionamiento de la línea de envasado. Esto generalmente se debe a un diseño irrazonable de la tubería de transporte., falta de coincidencia entre el tamaño del tornillo y el dispositivo de transporte, o falla del equipo.

• It is recommended to give the screws to be packaged to the manufacturer for testing when purchasing a screw packing machine, so that there is basically a 90% chance that the material will not be jammed during subsequent use.
• Use a conveying pipeline that matches the screw size,
• Regularly check and adjust the conveying device.

2.Count Error

If the counting system fails, el número de tornillos en la bolsa de embalaje puede ser inexacto, afectando seriamente la calidad del producto.

Los errores de conteo suelen deberse a un exceso de polvo., limaduras de hierro o basura como películas de plástico y papel que bloquean el sensor de fibra óptica, así como falla del sensor de fibra óptica, Configuración inadecuada de la máquina o equipo antiguo..

La solución es calibrar periódicamente el sistema de conteo., Realizar mantenimiento higiénico e inspecciones de la máquina para garantizar la precisión del sensor..

3.Incomplete Packaging

Inaccurate packaging includes problems such as misaligned seals and incomplete bagging. Esto generalmente se debe a una configuración incorrecta del equipo., materiales de embalaje deficientes o piezas de sellado desgastadas.

Para evitar estos problemas, El efecto de envasado se puede optimizar comprobando el sistema de sellado y ajustando la temperatura o presión de sellado..

Al mismo tiempo, make sure to use high-quality packaging film and replace blade wear parts regularly.

Routine inspection and maintenance

To ensure the long-term stable operation of the screw packing machine, it is very important to regularly check the key components of the equipment. Routine inspection and maintenance include:

• Counter inspection: Regularly calibrate the counter and test the fiber optic sensor to ensure accurate counting.
• Conveyor system inspection: Check the conveyor belt, vibrating feeding system and screw unloading track to ensure that there is no jamming.
• Sealing device inspection: Check the sealing temperature and pressure to ensure the sealing of the packaging bag.
• Equipment cleaning: Regularly clean the inside and outside of the equipment to prevent dust or debris from affecting the operation of the equipment.

Through regular maintenance, you can extend the service life of the screw packing machine and improve the stability of the machine.

We recommend that you read our article on key features of high-performance screw packing machine to gain a deeper understanding of how to improve the efficiency of your screw packing machines and reduce the chances of failure.